Harbor Freight Tools Air Compressor 93271 User Manual

21 Gallon, 230 V~,  
Cast Iron VErtICal  
aIr CoMPrEssor  
93271  
sEt uP and oPEratInG InstruCtIons  
distributed exclusively by Harbor Freight tools®.  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
saVE tHIs Manual.  
Copyright© 2005 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Manual revised 08j  
 
8. IndustrIal aPPlICatIons Must FolloW osHa rEQuIrEMEnts.  
9. staY alErt. Watch what you are doing at all times. Use common sense. Do  
not use this product when you are tired or distracted from the job at hand.  
10. CHECK For daMaGEd Parts. Before using this product, carefully check that  
it will operate properly and perform its intended function. Check for damaged parts  
and any other conditions that may affect the operation of this product. Replace or  
repair damaged or worn parts immediately.  
11. rEPlaCEMEnt Parts and aCCEssorIEs: When servicing, use only identi-  
cal replacement parts. Only use accessories intended for use with this product.  
Approved accessories are available from Harbor Freight Tools.  
12. MaIntaIn tHIs ProduCt WItH CarE. Keep this product clean and dry for  
better and safer performance.  
13. MaIntEnanCE: For your safety, service and maintenance should be performed  
regularly by a qualified technician.  
14. usE tHE rIGHt tool For tHE JoB. Do not attempt to force a small tool or  
attachment to do the work of a larger industrial tool. There are certain applications  
for which this tool was designed. It will do the job better and more safely at the  
rate for which it was intended. Do not modify this tool, and do not use this tool for  
a purpose for which it was not intended.  
15. The warnings, precautions, and instructions discussed in this manual cannot cover  
all possible conditions and situations that may occur. The operator must under-  
stand that common sense and caution are factors, which cannot be built into this  
product, but must be supplied by the operator.  
sPECIFIC ProduCt WarnInGs and PrECautIons  
1. CautIon: Fill the Air Compressor with a premium quality, 30-weight, non-deter-  
gent oil before each use. Running the Air Compressor with no oil or low oil will  
cause damage to the equipment.  
note: The oil reservoir has an optimal capacity of 30 ounces of oil.  
2. MaKE surE all tools and EQuIPMEnt usEd WItH tHE aIr CoMPrEs-  
sor arE ratEd to tHE aPProPrIatE CaPaCItY. Do not use any tool or  
equipment that does not operate at or above the PSI that the compressor’s regula-  
tor is set to.  
3. draIn aIr CoMPrEssor EVErY daY. Do not allow moisture to build up inside  
the Air Compressor. (see INSPECTION, MAINTENANCE, AND CLEANING”  
section of this manual.)  
4. MaIntaIn a saFE WorKInG EnVIronMEnt. Keep the work area well lit.  
Make sure there is adequate surrounding workspace. Always keep the work area  
SKU 93271  
For technical questions, please call 1-800-444-3353.  
PAGE 3  
 
free of obstructions, grease, oil, trash, and other debris. Do not use the Air Com-  
pressor in areas near flammable chemicals, dusts, and vapors.  
5. aVoId InJurY: Never direct the pressurized air stream at people or animals.  
6. do not altEr or rEMoVE tHE FaCtorY sEalEd PrEssurE rElEasE  
ValVE (5a). (see assy. diagram a.)  
7. do not oPEn tHE WatEr draIn ValVE (10a) so tHat MorE tHan  
Four tHrEads arE sHoWInG. (see assy. diagram a.)  
8. an ExtEnsIon Cord Must nEVEr BE usEd WItH tHIs ItEM. Connecting  
this item to an outlet through an extension cord MaY CausE ElECtrICal  
daMaGE to tHE Motor and could present a FIrE Hazard. Longer air  
hoses are typically safer and more effective than extension cords.  
9. tHIs unIt rEQuIrEs a 230 V~, ul lIstEd, tWIstloCK PluG (sold sEPa-  
ratElY) to BE InstallEd BY a QualIFIEd ElECtrICIan BEForE sEtuP  
or usE.  
10. tHIs CoMPrEssor MaY rEQuIrE a dEdICatEd ElECtrICal CIrCuIt as  
tHE aMPEraGE draW undEr Full load CoMBInEd WItH usE oF anY  
otHEr ItEM MaY oVErload Your CIrCuIt.  
11. WarnInG: This product contains or produces a chemical known to the State of  
California to cause cancer and birth defects (or other reproductive harm).  
(California Health & Safety Code § 25249.5, et seq.)  
12. People with pacemakers should consult their physician(s) before use. Electromag-  
netic fields in close proximity to heart pacemaker could cause pacemaker interfer-  
ence or pacemaker failure.  
rEV 07f  
SKU 93271  
For technical questions, please call 1-800-444-3353.  
PAGE 4  
 
unPaCKInG  
When unpacking, make sure the item is intact and undamaged. If any parts are  
missing or broken, please call Harbor Freight Tools at the number shown on the cover of  
this manual as soon as possible.  
Find the bag/box that contains all hardware for mounting the parts that are shipped  
detached.  
assEMBlY  
Before use, thread the Muffler/Air Filter (7A) assembly into the Cylinder Case (2B).  
oPEratIon  
note: For additional references to the parts listed below, refer to the assembly dia-  
grams on pages 10, and 11.  
to Check the oil level:  
oil Breather (14B)  
Front Cover (18B)  
oil Window (20B)  
FIGurE a  
1. The Oil Window (20B) is used to determine if oil is needed. The oil level should  
always be at the maximum level (red line on the Oil Window). (see Figure a, and  
assy. diagram B.)  
2. unscrew (do not pull) the Oil Breather (14B) out. (see Figure a.)  
3. If necessary, add a premium quality, 30-weight, non-detergent oil into the Oil Fill  
Hole until the level of oil reaches the maximum level as indicated on the Oil Win-  
dow (20B). The optimal capacity of the oil reservoir is 30 ounces. Do not overfill.  
Then thread the Oil Breather back into the Oil Fill Hole, being careful not to strip  
the plastic threads.  
rEV 08l  
SKU 93271  
For technical questions, please call 1-800-444-3353.  
PAGE 5  
 
to turn the air Compressor on:  
1. Fully close the Water Drain Valve (10A). (see assy. diagram a.)  
2. Pull on the Pressure Relief Valve (5A) briefly to ensure that it does not stick.  
3. Turn the Air Flow Valve (6A) to its “OFF” position.  
4. Connect the air hose (not provided) to the Air Flow Valve (6A) of the Air Compres-  
sor. Then, connect the other end of the air hose to the pneumatic tool (not pro-  
vided) that is to be used.  
5. to extend the life of your air tools and equipment, it is recommended to install  
an oiler and water filter in series (available from Harbor Freight Tools) with the Air  
Output Line of the Air Compressor.  
note: Plug the Power Cord of the air Compressor into a 230 V~ electrical source.  
6. Pull up on the “ON/OFF” Power Switch (1A) to turn the Air Compressor on.  
(Push down on the “ON/OFF” Power Switch to turn the Air Compressor off.)  
7. Allow sufficient time for the Tank Pressure Gauge (4A) to indicate 80 PsI before  
using the Air Compressor.  
8. Turn the Air Flow Valve (6A) to its “ON” position to allow air to the pneumatic tool.  
9. With the Air Compressor turned on, the operation is automatic and under the con-  
trol of the automatic switches inside the box under the Power Switch (1A).  
nEVEr open the power switch box or adjust the controls within.  
to adjust the air output to the Pneumatic tool:  
note: When adjusting the air pressure being forwarded to the pneumatic tool, you will  
need to compare the pressure readings of both the Tank Pressure Gauge (3A) and  
the Tool Pressure Gauge (4A). The reading on the Tank Pressure Gauge dictates  
the maximum/minimum air pressure at which the Tool Pressure Gauge may also  
be set.  
1. With the Air Compressor running, and the air hose and pneumatic tool hooked up  
to the Air Compressor, pull up on the Tool Pressure Adjuster (2A). Turn the Tool  
SKU 93271  
For technical questions, please call 1-800-444-3353.  
PAGE 6  
 
Pressure Adjuster clockwise to increase the air output to the tool, up to the work-  
ing air pressure (115 PSI) as indicated on the Tank Pressure Gauge (3A). never  
exceed the maximum PsI for the tool being used or any component of the air  
system.  
2. Turn the Tool Pressure Adjuster (2A) counterclockwise to decrease the air output  
to the tool.  
to use the tank Pressure relief Valve:  
1. The Tank Pressure Relief Valve Ring (5A) is used when decompression is needed  
quickly and efficiently. It is also designed to release automatically if the compres-  
sor pressurizes up to or beyond it’s safe limit.  
2. To decompress the Air Tank (9A) pressure, press the “ON/OFF” Power Switch (1A)  
down to turn off the Air Compressor.  
3. Pull out on the Tank Pressure Relief Valve Ring (5A) to immediately release air  
pressure in the Air Tank (9A).  
to Empty Moisture From the tank:  
1. The Water Drain Valve (10A) is located underneath the Air Tank (9A), and should  
be used daily to release all trapped moisture through this valve. If this is not done,  
condensation may cause Air Tank corrosion. (see assy. diagram a.)  
WarnInG: Do not open the Water Drain Valve (10A) so that more than four threads are  
showing.  
2. Push down on the “ON/OFF” Power Switch (1A) to turn off the Air Compressor.  
Then, unplug the Air Compressor’s Power Cord from the electrical outlet.  
3. You may wish to lay a pan under the drain to collect the dirty water trapped within.  
Slowly and carefully unscrew (no more than four threads) the Water Drain Valve  
(10A) until the compressed air and condensation begins to be released from the Air  
Tank (9A). Allow sufficient time for all of the air and condensation to escape from  
the Air Tank. Then, firmly retighten the Water Drain Valve.  
IMPortant!  
IF tHE Motor stoPs unExPECtEdlY, the overload breaker may have  
sensed an over-current condition, and stopped the motor to protect it. If this oc-  
curs, shut off the pressure switch and wait at least 5 minutes. Release the air pressure  
in the tank to ease restarting. Then press the breaker button to reset it, and turn on the  
pressure switch. To help prevent this, ensure that this compressor is set up on a dedi-  
cated circuit (one with no other equipment running on it), and that the distance from the  
compressor to the circuit breaker panel is as short as possible. Extension cords should  
not be used, and the outlet should not be far from the panel.  
SKU 93271  
For technical questions, please call 1-800-444-3353.  
PAGE 7  
 
InsPECtIon, MaIntEnanCE, and ClEanInG  
WarnInG: Disconnect the Air Compressor from its electrical supply source before per-  
forming any inspection, maintenance, or cleaning.  
1. BEForE EaCH usE, inspect the general condition of the Air Compressor. Check  
all air fittings for leaks. Check for loose screws, misalignment or binding of mov-  
ing parts, cracked or broken parts, damaged power cord and plug, and any other  
condition that may affect the safe operation of this tool. If abnormal noise or vibra-  
tion occurs, immediately disconnect the Air Compressor from its electrical supply  
source and have the problem corrected before further use.  
do not use damaged equipment.  
2. daIlY: Check the Air Compressor oil level. If necessary, fill with a premium qual-  
ity, 30-weight, non-detergent oil. notE: When checking the oil level, make sure to  
unscrew (do not pull) the Oil Breather (14B). (see assy. diagram B.)  
3. daIlY: Purge the Air Tank (9A) of all air and moisture to prevent corrosion. To do  
so, slowly and carefully unscrew (no more than four threads) the Water Drain Valve  
(10A) until the compressed air and condensation begins to be released from the Air  
Tank. Allow sufficient time for all of the air and condensation to escape from the Air  
Tank. Then, firmly retighten the Water Drain Valve. (see assy. diagram a.)  
4. EVErY 100 Hours oF usE: Clean the Air Filter (7A) with a mild solvent. Then,  
dry and reattach the Air Filter. notE: Replace the Air Filter if it is too dirty to prop-  
erly clean. (see assy. diagram a.)  
5. EVErY 500 Hours or 12 MontHs: Drain and replace the old oil with new, pre-  
mium quality, 30-weight, non-detergent oil. When the Oil Drain (16A) is removed,  
the old oil needs to be collected and disposed of in full accord with all applicable  
waste disposal ordinances.  
6. to ClEan: wipe with a damp cloth, using a mild detergent or mild solvent.  
7. WHEn storInG: Keep the Air Compressor in a clean, dry location.  
PlEasE rEad tHE FolloWInG CarEFullY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS  
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE  
IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO  
REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR  
EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN  
BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES  
ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR  
REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACE-  
MENT PARTS THERETO.  
SKU 93271  
For technical questions, please call 1-800-444-3353.  
PAGE 8  
 
Parts lIst a / assEMBlY dIaGraM  
Part  
description  
Qty.  
Part  
description  
Qty.  
1A ON/OFF Power Switch  
2A Tool Pressure Adjuster  
3A Tank Pressure Gauge  
4A Tool Pressure Gauge  
5A Pressure Release Valve  
6A Air Flow Valve  
1
1
1
1
1
1
1
1
1
1
12A Rubber Wheel  
13A Washer  
2
2
2
1
1
2
1
1
1
14A Nut  
15A Fitting  
16A Oil Drain Plug with Gasket  
17A Foot  
18A Unloader Valve  
19A Polyurethane Unloader Tube  
20A Copper Air Tube  
7A Air Filter  
9A Air Tank  
10A Water Drain Valve  
11A Quick Release Coupler  
16A  
(Rear View with motor cover removed.)  
7A  
1A  
5A  
2A  
3A  
4A  
20A  
6A  
18A  
19A  
15A  
11A  
9A  
12A  
10A  
13A  
14A  
17A  
SKU 93271  
For technical questions, please call 1-800-444-3353.  
PAGE 9  
 
Parts lIst B / assEMBlY dIaGraM B  
Part  
description  
Qty.  
4
1
1
1
Part  
description  
Qty.  
1
1
1
1
1B Bolt  
20B Oil Window  
21B Crankshaft Bolt  
22B Crankshaft  
23B Crankshaft Case  
24B* Stator  
2B Cylinder Case  
3B Gasket  
4B Valve Seat  
5B Gasket  
1
1
6B Cylinder  
1
25B* Bearing  
2
7B Compression Ring  
8B Oil Scraping Ring  
9B Piston  
2
1
1
1
1
1
2
1
26B* Armature  
27B Capacitor  
28B Radiating Fan Wheel  
29B Retainer Ring  
30B Bolt  
1
1
1
1
4
2
1
1
10B Gasket  
11B Piston Pin  
12B* End Cover  
13B Crankshaft Retainer  
14B Oil Breather  
15B Connecting Rod  
16B Gasket  
31B Screw  
32B Radiating Cover  
33B* Seal Washer  
34B Motor Assembly  
35B Overload Switch  
1
1
1
1
17B Bolt  
18B Front Cover  
19B Gasket  
6
1
1
*Not available individually. Must be ordered as  
entire Motor Assembly (See part #34B).  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 93271  
For technical questions, please call 1-800-444-3353.  
PAGE 10  
 
lIMItEd 90 daY WarrantY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESS-  
LY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
rEV 09a  
SKU 93271  
For technical questions, please call 1-800-444-3353.  
PAGE 11  
 

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